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Keep the machine running
KMR is a system for optimizing and managing maintenance designed to plan and organize the flow of maintenance activities of machinery / equipment from a factory, company or office building.
It provides the responsible staff control over:
- Effective planning, monitoring and implementation of maintenance;
- Equipment, materials, activities and costs associated with maintenance;
- Real-time tracking of equipment information in IoT module: operating time, vibration, temperature, level, flow and concentration.
Corrective / accidental maintenance
Preventive / planned maintenance
Alarms and notifications
Ticketing – work tasks assignment
Configurable roles and persmissions
IoT module – real-time monitoring
Spare parts and accessories management
Machinery and equipment management
Deployments of maintenance management system
Machinery maintenance system
Configure the list of existing equipment in the factory with all the necessary information (technical specifications, images and technical documents)
Customize the maintenance plan
Add tickets / report problems to the maintenance team related to the operation of the machine
Access to the events and interventions history
Access to reports and statistics (KPIs) and to machine operators activity reports
View in real time of the working order of the equipment by viewing the values sent from the sensors
Validates the tickets that appear in the system, signaled by the machine operators, depending on their type: electrical, mechanical, technological failure, etc.
Monitor and complete the daily / periodic maintenance assigned to the machine
The Q.Leap 4 Maintenance Management System by integrating IoT technologies provides a high level of visibility both for the production line and all other factory operations. It integrates most types of sensors and gives you real-time information retrieved automatically to facilitate the planning of preventive and predictive maintenance activities.
The integration of the IoT module contributes to the increase of production efficiency and employees' productivity and to an effective resource management.
More info about KMR IoT system
Useful information retrieved through
Equipment operating time
The metering of the operation time of the machinery / equipment offers an optimal control of the wear generated in time by planning the predictive and preventive maintenance according to the manufacturer's indications. It separates the idle running time of the machine from the working one, thus highlighting instant information about the type (if the operator abuses the machine) and the time (the machine has been running for 8 hours, but actually worked two hours) of machine use.
Any equipment shows certain symptoms before it breaks down and the vibration level is the main parameter for identifying the level of wear. The main types of flaws that can be detected: imbalance of rotating parts; weak fixation; bearing defect; misalignment; defect, worn gear; shocks, tips; bearing; cavities, pump flow problems.
Temperature is the parameter by which the quality of the oil in the installations, engine flaw, electrical panel flaw, etc. can be deduced. When temperature value goes out of the set tolerance range, it is sent an alert that allows the technician to prevent a serious malfunction.
Monitoring level to detect fluid shortages or overflow will help prevent damage to gears, installations or inadequate set ups.
Proper pressure control will help you detect in due time the losses on the lines at the compressed air installation and thus maintain constant performance of the equipment and avoid financial losses (through a 1mm hole in a 7 bar pressure compressed air network can be reached losses of over 6 MWh / year).