{"id":231649,"date":"2024-09-26T11:42:00","date_gmt":"2024-09-26T11:42:00","guid":{"rendered":"https:\/\/senys.ro\/?p=231649"},"modified":"2024-09-30T09:03:46","modified_gmt":"2024-09-30T09:03:46","slug":"studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries","status":"publish","type":"post","link":"https:\/\/senys.ro\/en\/studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries\/","title":{"rendered":"Studiu de caz: Audit energetic complex la Hammerer Aluminium Industries"},"content":{"rendered":"
Auditul energetic este esen\u021bial pentru companiile din industria prelucr\u0103rii aluminiului, oferind oportunitatea de a identifica surse de ineficien\u021b\u0103 energetic\u0103 \u0219i de a propune solu\u021bii pentru reducerea consumului \u0219i a costurilor. \u00cen decembrie 2023, Quartz Matrix a realizat un audit energetic complex pentru Hammerer Aluminium Industries pentru a evalua consumul energetic \u0219i a propune m\u0103suri de cre\u0219tere a eficien\u021bei energetice \u0219i opera\u021bionale.<\/p>\n

Clientul<\/strong><\/h2>\n

\"\"<\/p>\n

Hammerer Aluminium Industries Santana SRL, situat\u0103 \u00een Arad, Rom\u00e2nia, este o companie de top \u00een reciclarea \u0219i prelucrarea aluminiului. Compania folose\u0219te tehnologii avansate pentru a ob\u021bine aluminiu din de\u0219euri \u0219i zgur\u0103, produc\u00e2nd aluminiu de \u00eenalt\u0103 calitate pentru diverse industrii.<\/p>\n

Provocarea clientului<\/strong><\/h2>\n

Compania a \u00eenregistrat un consum ridicat de energie electric\u0103 \u0219i gaze naturale, ca rezultat implicit al cre\u0219terii nivelului de produc\u021bie nete la nivelul anului 2023 \u00een cuantum de 152.000 to aluminiu semifabricat (vs. 70.000 to \u00een 2010, produc\u021bie dubl\u0103)<\/strong>, cre\u0219terea f\u0103c\u00e2ndu-se prin m\u0103rirea capacita\u021bilor de produc\u021bie derulate prin programe de investi\u021bii anuale, ceea ce a dus la costuri opera\u021bionale crescute \u0219i la o nevoie de optimizare a eficien\u021bei energetice. Consumul de gaze naturale a crescut de la 93.784,32 MWh \u00een 2014 la 152.785,00 MWh \u00een 2023 (cre\u0219tere de 62.98%), iar consumul de energie electric\u0103 a crescut semnificativ de la 11339,25 \u00een 2014 la 25753,83 MWh \u00een 2023 (cre\u0219tere de 127.04%).<\/strong><\/p>\n

Metodologia de audit<\/strong><\/h2>\n

M\u0103sur\u0103tori energetice<\/strong>:<\/h4>\n
    \n
  • Echipamente principale<\/strong>: Compresoare de aer, cuptoare de topire, transformatoare, linii de produc\u021bie, sisteme de ventila\u021bie \u0219i iluminat.<\/li>\n
  • Instala\u021bii auxiliare<\/strong>: Re\u021bele de aer comprimat, sisteme de r\u0103cire, pompe \u0219i motoare electrice.<\/li>\n
  • Obiectiv<\/strong>: Determinarea consumului specific al fiec\u0103rui echipament \u0219i a eficien\u021bei energetice \u00een func\u021bionare.<\/li>\n<\/ul>\n

    Bilan\u021b energetic<\/strong>:<\/h4>\n
      \n
    • Evaluarea fluxurilor energetice<\/strong>: Identificarea punctelor de consum major \u0219i a pierderilor energetice.<\/li>\n
    • Analiza eficien\u021bei<\/strong>: Compararea consumului real cu valorile teoretice \u0219i standardele industriei.<\/li>\n
    • Obiectiv<\/strong>: Realizarea unui bilan\u021b energetic detaliat pentru a identifica zonele cu poten\u021bial de \u00eembun\u0103t\u0103\u021bire.<\/li>\n<\/ul>\n

      Plan de eficien\u021b\u0103 energetic\u0103<\/strong>:<\/h4>\n
        \n
      • Recomand\u0103ri specifice<\/strong>: Propunerea de m\u0103suri pentru reducerea consumului, cum ar fi optimizarea proceselor, \u00eembun\u0103t\u0103\u021birea izol\u0103rii termice \u0219i utilizarea echipamentelor mai eficiente.<\/li>\n
      • Implementarea tehnologiilor noi<\/strong>: Sugestii pentru implementarea de tehnologii avansate, cum ar fi panourile fotovoltaice \u0219i sistemul de management al energiei.<\/li>\n
      • Obiectiv<\/strong>: Elaborarea unui plan concret pentru \u00eembun\u0103t\u0103\u021birea eficien\u021bei energetice pe termen scurt \u0219i lung.<\/li>\n<\/ul>\n

        \"\"<\/p>\n

        Rezultatele auditului<\/strong><\/h2>\n

        Auditul a eviden\u021biat urm\u0103toarele neregularit\u0103\u021bi \u00een consumul energetic:<\/p>\n

        Transformatoare<\/strong>:<\/p>\n

          \n
        • Consumul ridicat de energie datorat pierderilor interne \u0219i func\u021bion\u0103rii ineficiente.<\/li>\n<\/ul>\n

          Compresoare de aer<\/strong>:<\/p>\n

            \n
          • Eficien\u021b\u0103 sc\u0103zut\u0103 din cauza \u00eentre\u021binerii necorespunz\u0103toare \u0219i a set\u0103rilor inadecvate.<\/li>\n<\/ul>\n

            Cuptoare de topire \u0219i turnare<\/strong>:<\/p>\n

              \n
            • Pierderi energetice semnificative datorate izol\u0103rii termice insuficiente \u0219i utiliz\u0103rii neoptime a echipamentelor.<\/li>\n<\/ul>\n

              Sistem de r\u0103cire<\/strong>:<\/p>\n

                \n
              • Consumul excesiv de energie electric\u0103 din cauza supradimension\u0103rii \u0219i lipsei de automatizare eficient\u0103, solu\u021bie implementat\u0103 ulterior \u00een iunie 2024.<\/em><\/strong><\/li>\n<\/ul>\n

                 <\/p>\n

                Recomand\u0103ri \u0219i beneficii <\/strong><\/h2>\n
                  \n
                1. M\u0103suri organizatorice<\/strong>, care conduc la economii de 139,7 MWh\/an<\/strong>.<\/li>\n<\/ol>\n
                    \n
                  • \u00cembun\u0103t\u0103\u021birea conduitei energetice<\/strong>: Stingerea luminilor, decuplarea utilajelor, evitarea risipei de energie.<\/li>\n
                  • Mentenan\u021b\u0103 preventiv\u0103<\/strong>: Cur\u0103\u021barea \u0219i \u00eentre\u021binerea echipamentelor pentru a preveni supra\u00eenc\u0103lzirea \u0219i alte probleme.<\/li>\n
                  • Negocierea contractului de energie<\/strong>: Renegocierea anual\u0103 a contractului de furnizare a energiei electrice.<\/li>\n
                  • Optimizarea iluminatului<\/strong>: Instalarea senzorilor de prezen\u021b\u0103 \u0219i \u00eentreruperea iluminatului nejustificat.<\/li>\n<\/ul>\n

                    \u00a0<\/strong><\/p>\n

                      \n
                    1. Reglarea cuptoarelor de topit\"\"<\/strong><\/li>\n<\/ol>\n
                        \n
                      • Cuptorul de topit 1<\/strong>: Reglarea coeficientului de exces de aer pentru reducerea consumului de gaze naturale cu 1157,82 MWh\/an.<\/strong><\/li>\n
                      • Cuptorul de topit 2<\/strong>: Reglarea coeficientului de exces de aer pentru reducerea consumului de gaze naturale cu 986,94 MWh\/an.<\/strong><\/li>\n<\/ul>\n

                         <\/p>\n

                          \n
                        1. Optimizarea sistemelor de compresoare<\/strong><\/li>\n<\/ol>\n
                            \n
                          1. \n
                              \n
                            • Implementarea unui program de mentenan\u021b\u0103 preventiv\u0103 pentru compresoare \u0219i re\u021beaua de aer comprimat.<\/li>\n
                            • Economie estimat\u0103<\/strong>: 25,34 MWh\/an, ceea ce poate reduce costurile energetice cu aproximativ 1.000 EUR\/an, \u00een func\u021bie de tarifele locale de energie.<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n

                               <\/p>\n

                                \n
                              1. Utilizarea energiei regenerabile<\/strong><\/li>\n<\/ol>\n
                                  \n
                                • \n
                                    \n
                                  • Instalarea panourilor fotovoltaice de 4900 kWp, m\u0103sur\u0103 implementat\u0103 ulterior \u00een august 2024.<\/em><\/strong><\/li>\n
                                  • Economie estimat\u0103<\/strong>: 5995,16 MWh\/an, ceea ce poate reduce factura de energie electric\u0103 cu p\u00e2n\u0103 la 240.000 EUR\/an, \u00een func\u021bie de tarifele locale de energie \u0219i de schema de subven\u021bii aplicabil\u0103.<\/li>\n
                                  • Obiective: <\/strong>\n
                                      \n
                                    1. Reducerea costurilor cu factura de energie electric\u0103.<\/li>\n
                                    2. Asigurarea unui procent mediu de cca. 23,8 % din consumul propriu de energie electric\u0103, din surse regenerabile.<\/li>\n
                                    3. Cre\u0219terea gradului de independen\u021b\u0103 energetic\u0103.<\/li>\n<\/ol>\n<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

                                       <\/p>\n

                                        \n
                                      1. Monitorizare \u0219i control<\/strong><\/li>\n<\/ol>\n
                                          \n
                                        • Implementarea unui sistem de management al consumului energetic pentru monitorizarea \u0219i controlul \u00een timp real.<\/li>\n
                                        • Economie estimat\u0103<\/strong>: O reducere de 5-10% a consumului total de energie, ceea ce se traduce \u00eentr-o economie de 1287,69 – 2575,38 MWh\/an, adic\u0103 \u00eentre 51.000 \u0219i 102.000 EUR\/an, \u00een func\u021bie de tarifele locale de energie.<\/li>\n<\/ul>\n

                                           <\/p>\n

                                          Calcul total al oportunit\u0103\u021bilor de economisire<\/strong><\/h2>\n\n\n\n\n\n
                                          <\/td>\n\u00a0<\/strong><\/td>\nMWh<\/strong><\/td>\nLEI<\/strong><\/td>\nTEP<\/strong><\/td>\n[tCO2]<\/strong><\/td>\n<\/tr>\n
                                          TOTAL ECONOMII REALIZATE<\/strong><\/td>\nEnergie electric\u0103<\/td>\n6.160,25<\/td>\n7.564.545,74<\/td>\n923,00<\/td>\n2.032,88<\/td>\n<\/tr>\n
                                          Gaze naturale<\/td>\n4.599,59<\/td>\n737,01<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

                                          Concluzie<\/strong><\/h2>\n

                                          Auditul energetic la Hammerer Aluminium Industries a identificat numeroase oportunit\u0103\u021bi de \u00eembun\u0103t\u0103\u021bire a eficien\u021bei energetice. Implementarea recomand\u0103rilor va duce la economii semnificative de energie \u0219i la reducerea costurilor opera\u021bionale cu p\u00e2n\u0103 la 343.000 EUR\/an. Aceste m\u0103suri reduc costurile \u0219i \u00eembun\u0103t\u0103\u021besc performan\u021ba energetic\u0103 global\u0103 a companiei, contribuind astfel la o dezvoltare durabil\u0103 \u0219i responsabil\u0103.<\/p><\/div>\n

                                          <\/p>\n","protected":false},"excerpt":{"rendered":"

                                          Auditul energetic este esen\u021bial pentru companiile din industria prelucr\u0103rii aluminiului, oferind oportunitatea de a identifica surse de ineficien\u021b\u0103 energetic\u0103 \u0219i de a propune solu\u021bii pentru reducerea consumului \u0219i a costurilor. \u00cen decembrie 2023, Quartz Matrix a realizat un audit energetic complex pentru Hammerer Aluminium Industries pentru a evalua consumul energetic \u0219i a propune m\u0103suri de…<\/p>","protected":false},"author":26,"featured_media":231677,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_joinchat":[],"footnotes":""},"categories":[84,96],"tags":[],"class_list":["post-231649","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-audit-energetic-industrial","category-studii-de-caz"],"yoast_head":"\nStudiu de caz: Audit energetic complex la Hammerer Aluminium Industries - SENYS<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/senys.ro\/en\/studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Studiu de caz: Audit energetic complex la Hammerer Aluminium Industries\" \/>\n<meta property=\"og:description\" content=\"Auditul energetic este esen\u021bial pentru companiile din industria prelucr\u0103rii aluminiului, oferind oportunitatea de a identifica surse de ineficien\u021b\u0103 energetic\u0103 \u0219i de a propune solu\u021bii pentru reducerea consumului \u0219i a costurilor. \u00cen decembrie 2023, Quartz Matrix a realizat un audit energetic complex pentru Hammerer Aluminium Industries pentru a evalua consumul energetic \u0219i a propune m\u0103suri de...\" \/>\n<meta property=\"og:url\" content=\"https:\/\/senys.ro\/en\/studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries\/\" \/>\n<meta property=\"og:site_name\" content=\"SENYS\" \/>\n<meta property=\"article:published_time\" content=\"2024-09-26T11:42:00+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2024-09-30T09:03:46+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/senys.ro\/wp-content\/uploads\/2024\/09\/hai_aluminium_fabrica_santana_arad.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1400\" \/>\n\t<meta property=\"og:image:height\" content=\"1000\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Olaru Magdalena\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Olaru Magdalena\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/senys.ro\\\/studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/senys.ro\\\/studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries\\\/\"},\"author\":{\"name\":\"Olaru Magdalena\",\"@id\":\"https:\\\/\\\/senys.ro\\\/#\\\/schema\\\/person\\\/6911d1865afe182a2bcefd9b2166fffe\"},\"headline\":\"Studiu de caz: Audit energetic complex la Hammerer Aluminium Industries\",\"datePublished\":\"2024-09-26T11:42:00+00:00\",\"dateModified\":\"2024-09-30T09:03:46+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/senys.ro\\\/studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries\\\/\"},\"wordCount\":851,\"publisher\":{\"@id\":\"https:\\\/\\\/senys.ro\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/senys.ro\\\/studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/senys.ro\\\/wp-content\\\/uploads\\\/2024\\\/09\\\/hai_aluminium_fabrica_santana_arad.jpg\",\"articleSection\":[\"Audit energetic industrial\",\"Studii de caz\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/senys.ro\\\/studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries\\\/\",\"url\":\"https:\\\/\\\/senys.ro\\\/studiu-de-caz-audit-energetic-complex-la-hammerer-aluminium-industries\\\/\",\"name\":\"Studiu de caz: Audit energetic complex la Hammerer Aluminium Industries - 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